Beültetés
The placer puts dozens of parts from dozens of reels on every board. The station makes sure each reel is the right one in the right slot, and writes which reel lot went into which position.
Where the data comes from
- Reels and feeders
- Each reel lot is tied to its slot and to the parts placed from it.
- Placement head
- Parts placed, pick errors and nozzle use per board.
- Operator screen
- Shows the setup state and which reels will run out first.
What we record at PP-1
Example values from the demo board KRZ-0917-00042. The source says where each fact comes from: the machine itself, a scan, an operator or the MES.
| Fact | Example | Source |
|---|---|---|
| Feeder setup | Verified by scan, 18 feeders | Scanner |
| Placement program | KRZ-CTRL-01 C | Machine |
| Reel splices | 1, verified | Scanner |
| Fact | Example | Source |
|---|---|---|
| Reel lots on the board | 12 | MES |
| Reel for U3 | R-44871 | MES |
| Moisture-sensitive parts | MSL 3, 41 h left | MES |
| Fact | Example | Source |
|---|---|---|
| Parts placed | 34 | Machine |
| Pick errors | 0 | Machine |
| Placement time | 28 s | Machine |
Checks at this station
Rules the station applies before a board moves on. Which ones run on your line is agreed with production and quality.
- Right reel, right slot
- Every reel is scanned against the program before it can feed; a mismatch stops the machine.
- Moisture exposure
- A moisture-sensitive part past its floor life is blocked until it has been baked.
- Splices checked
- A new reel spliced onto a running one is scanned, so the lot change is recorded on the boards that follow.
In the manufacturing record
This is the line the station adds to the record of the board, the same record that follows it through the whole line.
See it on the lineManufacturing record
KRZ-CTRL-01 demo board
Hozzon egy konkrét gyártási problémát.
Egy nyomonkövetés, amely két állomás között megszakad, egy papíron zajló átadás, egy teszteredmény, amit senki sem talál. Mondja el, hol fáj, és őszintén megmondjuk, megoldja-e szoftver.