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Forrasztás

RO-1 reflow oven Step 4 of 6

The oven melts the paste into joints. The station keeps the conditions each board actually saw on its way through, not a daily summary.

Where the data comes from

Heating zones
Setpoints and actual values for each zone while the board is inside.
Cooling zones
The cooling rate after the peak, recorded with the rest of the profile.
Oven screen
Shows the running profile and any zone out of its window.

What we record at RO-1

Example values from the demo board KRZ-0917-00042. The source says where each fact comes from: the machine itself, a scan, an operator or the MES.

Profile
Fact Example Source
Profile P-07, lead-free Machine
Zone setpoints 8 zones, within limits Machine
Conveyor speed 82 cm/min Machine
This board
Fact Example Source
Entry and exit 07:18:04 to 07:24:41 Machine
Peak temperature 243 °C Machine
Time above liquidus 71 s Machine
Oxygen level 850 ppm Machine

Checks at this station

Rules the station applies before a board moves on. Which ones run on your line is agreed with production and quality.

The profile for this product
A profile that does not belong to the work order stops the boards at the oven entry.
Drift puts boards on hold
When a zone leaves its window, the boards inside at that moment are marked for review.

In the manufacturing record

This is the line the station adds to the record of the board, the same record that follows it through the whole line.

See it on the line

Manufacturing record

KRZ-CTRL-01 demo board

ForrasztásRO-1 Peak 243 °C Profile P-07 71 s above liquidus

Hozzon egy konkrét gyártási problémát.

Egy nyomonkövetés, amely két állomás között megszakad, egy papíron zajló átadás, egy teszteredmény, amit senki sem talál. Mondja el, hol fáj, és őszintén megmondjuk, megoldja-e szoftver.